Mechanical Engineering Services
- Jig/Fixture, Die & Pattern Design & Development
- 3D Modeling and 2D Drafting
- Raster to Vector conversion
- Dimensional redrafting
- Low cost Automation
- SPM Design
- Reverse Engineering
- New Product development
- Computer Aided Manufacturing (CAM)
Core Competency:
3E Solutions has strong service competency in working with mechanical engineering companies operating in the domains related to Automotive, Robotics, Industrial Automation, Machinery manufacturers, Sheet Metal Fabricators, Pump Manufacturers in addition to Casting manufacturers & heavy Engineering.
Pattern Design:
We are situated in Kolhapur; heart of India’s foundry business. Kolhapur has more than 300 foundries; satisfying the needs of domestic as well as international automobile manufacturers. Most of these foundries are our valuable clients. Our engineers are highly skilled & capable of providing cost effective & simple tooling to your complex casting.
Our goal at 3E Solutions is to produce highly accurate and design specific patterns.
Jig Fixture design:
Advanced solid modeling and assembly design aids are ideally suited for general tool, jig and fixture design. Our designers begin with solid models of parts, in-process work pieces, or product assemblies, using associative capabilities to directly relate tooling models to the geometry of the work piece.
With feature-based modeling, component libraries, and assembly design aids we can quickly model work holding fixtures, jigs and other production tools, ensuring accurate fit and function of the tooling. 3D CAD packages allow powerful capabilities for creating jigs and fixtures that are associatively matched to the design parts or assemblies.
Our expert engineers are capable of delivering fast & simple solutions to fulfill your tooling needs.
Paper to CAD:
Scanning of paper drawings and digitizing them is the most effective way of documenting drawings in an organized manner.
Handling, storing and maintaining paper drawings are hectic with the possibilities of damaging or them.
Digitization is also referred to as Raster to Vector conversion.
The advantages of Raster to Vector Conversion Service, we provide are:
• The final output is editable and will be in the format you specify
• We use layers as per industry standards or as many layers as you specify; which will help you in easy manipulation of the drawing
• All the drawings in a project will have same template or settings for dimensioning style, layers, blocks, attributes, fonts, etc.
• We use blocks & attributes for different entities to help you with easy editing of the drawings (Symbols, revision table, title block, etc.).
All cad files are plotted and thoroughly checked against the checklist.
3D modeling:
3D models can simplify complex concepts and convey intricate inter-relationships, which are difficult to visualize. Concepts and ideas, which cannot easily be represented in words or even through illustrations, can be easily created and viewed from different angles with the help of 3D cad softwares.
Why 3D CAD?
3D capabilities allow you to draw pictorial views such as isometrics, oblique views and perspectives. The views drawn with 3D CAD are very accurate and provide a lot of flexibility in terms of editing and display. Designers often use 3D to visualize designs and to make presentations.
We provide reliable & cost effective CAD immigration services which comply with your strict quality norms & deadlines. Our services help you with conversion of 2D drawing into 3D models & drawings which increases the productivity of your designers.
Reverse Engineering:
As computer-aided design has become more popular, reverse engineering has become a viable method to create a 3D virtual model of an existing physical part for use in 3D CAD, CAM, CAE and other software.
Our reverse engineering services deliver more than just replacement parts. Typical opportunities include:
• Material upgrades
• Application of surface coatings
• Design improvements
Reverse engineering can be undertaken on a single component or be included as part of a comprehensive design review of the machine in question and its performance within the end users process.
Our reverse engineering services are targeted to deliver the following benefits
• Improved Design
• Improved performance
• Reduced operating and maintenance costs
Low cost automation:
Manufacturing organizations experience growing pressure to improve quality while decreasing costs and increasing production volumes with fewer resources.
Low Cost Automation or Cost Effective Automation promotes cost oriented reference architectures and development approaches that properly integrate human skill and technical solutions, includes decentralized process control strategies, addresses automation integrated with information processing, as well as automation of non-sophisticated and easily handled operations for production maintenance.
Our solutions oppose the rising cost of sophisticated automation and propagate the use of innovative and intelligent solutions at an affordable cost. Our designs consider their life cycle with respect to their costs.
CAM:
The Advanced Tooling Solution in 3D CAD brings together specific applications and supporting information and process management technology to create an end-to-end, process-driven capability for tool design and manufacture.
Our CAM programmers are highly skilled & can work with almost all the existing CAM generating softwares. Our CAM solution behaves as a single integrated environment that manages product data & processes.
We help you to collapse your product development cycle and take time out of the tooling phase while maintaining product quality.
New Product development:
Our process:
• Concept building
• Feasibility study using CAD/RP & rendering
• Designing
• Vendor Development
These steps may be iterated as needed. We apply value engineering, Concurrent Engineering at every stage of each project.
Because the NPD process typically requires both engineering and marketing expertise, cross-functional teams are a common way of organizing projects. We are able to take-up & successfully deliver a NPD program with the help of strong expertise.
